WheelSense
Why existing market approaches fell short – and what WheelSense does differently The rail industry has been working to optimize wheel–rail contact for decades. Numerous projects, sensor-based solutions, and research…
Data-driven wheelset maintenance.
Use existing wheelset data to predict wear, optimize maintenance, and reduce downtime.
More than a measurement database.
WheelSense turns data into better maintenance decisions.
Complementing your fleet management system, WheelSense continuously analyzes your existing measurement data, identifies wear patterns and trends early, and provides actionable recommendations for your ECM 3 and ECM 4 teams.
Where proven measurement technology meets intelligent analytics.
Together with CALIPRI, Hexagon’s measurement technology, WheelSense takes digital wheelset management to the next level.
Precise CALIPRI measurement data is transformed into actionable insights: making wear trends transparent, identifying maintenance needs early, and enabling targeted cost-saving potential.
Trusted by leading companies.
By implementing WheelSense, we gain deeper insight into the condition of our fleet and can make data-driven decisions to improve wheelset management. The use of dynamic inspection limits will significantly increase efficiency and help us allocate our resources more effectively.
Data-driven business models and innovation rely on targeted access to the right information. To support this, DB Cargo AG developed FeedbackLoop, a cross-functional software solution for collecting and analyzing relevant information. The platform ideally complements DB Cargo AG’s established Condition Based Maintenance approach.
Insights
Understand what drives your fleet.
From wear forecasting to optimizing reprofiling cycles, our insights give you exclusive insight into the world of WheelSense and show you how to unlock the full potential of your wheelsets.
Practical example with Railpool at the Siegburg Specialist Conference
Siegburg Specialist Conference on Railway Vehicle Maintenance 2025 Intelligent wheelset management in action: Our presentation with RAILPOOL in Siegburg How can large amounts of measurement data be turned into better…
Marc Schmerbach in an interview with RAILTALKS
TrackForward Managing Director Marc Schmerbach spoke with RAILTALKS – the network of more than 45 partners for the rail sector of tomorrow – about intelligent maintenance, current practices among railway…
